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EN Standard Aluminum Frame Formwork for International Construction Site

EN Standard Aluminum Frame Formwork for International Construction Site

2026-07-01

Case Study: Aluminum Frame Formwork Cut Labor Costs by 13.5% on a University Apartment Project

01. The Challenge

A university apartment building project (Dongguan, China) required fast, high-quality construction across 20+ repetitive floors. Using traditional timber formwork, the team faced:

  • Long floor cycles — timber required extensive on-site fabrication

  • High labor costs — skilled carpenters needed for cutting and assembly

  • Quality inconsistency — timber deformation led to uneven concrete surfaces

With 80 workers on-site simultaneously, they needed a system that could accelerate the schedule while reducing labor dependency .

02. The Solution: Aluminum Frame Formwork

The team switched to a 150 aluminum framework plywood system, combining aluminum frames with replaceable plywood faces .

Key advantages on site:

  • Lighter than steel — faster handling, less crane dependency

  • Pre-engineered panels — eliminated on-site cutting and fabrication

  • Smooth concrete finish — achieved blank concrete façade standard, eliminating plastering 

03. Measured Results

Metric Traditional Timber Aluminum Frame Saving
Floor cycle time 13 days 7 days 6 days saved per floor
Main structure workers ~70 48 22 fewer workers
Labor cost per floor Baseline ¥105,600 less 13.5% reduction

Source: Construction log data, Dongguan University Apartment Project 

Outcome: Each floor completed in 7 days vs. 13 days with timber. The system delivered consistent quality across all repetitive floors with significant labor savings.

04. Why Aluminum Frame for Your High-Rise?

For multi-story residential and apartment projects:

  • 30–40% lighter than solid aluminum — easier handling 

  • Replaceable plywood face — frame lasts 150+ uses

  • Blank concrete finish — no plastering required

Ready to cut labor costs on your next high-rise?

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