Customized Concrete Construction Formwork Corrosion Resistant Aluminium Formwork Systems

The Aluminum Formwork System is an integrated shuttering solution comprising panels, braces, ties, and accessories, designed for rapid-cycle construction of high-rise residential and commercial buildings. Utilizing extruded 6061-T6 aluminum alloy, it replaces traditional timber and steel forms with a lightweight, high-strength system that enables monolithic concrete pouring for walls, slabs, and columns.

• Lightweight & Fast Assembly: Panels weigh approximately 23-26 kg/m², allowing manual handling without heavy machinery. The pin-and-wedge connection system enables quick installation and stripping, supporting a typical 4-5 day floor cycle for accelerated project timelines.
• High Precision & Smooth Finish: Factory-precision extruded panels ensure tight joint tolerances, minimizing grout leakage and producing near-finish concrete surfaces that often eliminate the need for plastering, reducing secondary labor costs.
• Integrated Early-Stripping Support: The system incorporates a dedicated support system (e.g., props) with early-stripping functionality, allowing slab formwork removal while concrete gains strength, optimizing material turnover with just one set of forms and two sets of supports.

• Material & Structure: Panel thickness 4-5 mm, frame/rib thickness 6-8 mm, profile height 65 mm (standard); alloy grade 6061-T6 or 6082-T6.
• Load Capacity: Design bearing capacity typically ≥60 kN/m², suitable for standard residential concrete loads.
• Standard Components: Panel widths 400-600 mm (modular), full set includes wall panels, floor panels, beams, and stair stringers alongside pins, wedges, and bolts.

Our system offers superior lifecycle value with a reuse potential of 200-300 cycles, drastically lowering the cost per pour compared to disposable timber forms. The all-aluminum construction resists rust and corrosion, ensuring consistent performance in humid environments. Combined with our BIM-based custom design service for project-specific optimization, it delivers a 20-30% reduction in on-site labor and a significant improvement in final concrete aesthetics.

• High-Rise Residential: Ideal for shear wall structures where repetitive floor plans allow for maximum cycle efficiency.
• Utility Tunnels: Used in underground infrastructure due to its water-resistance and dimensional stability under high lateral pressure.
• Affordable Housing Projects: Optimized for rapid 4-day or 5-day cycle construction schedules.
• Commercial Basements: Provides high-load support for heavy slab thicknesses and complex column geometries.

• Dimensional Consistency: CNC-machined panels ensure a flatness tolerance within ± 3mm, achieving a plaster-free concrete surface that meets high-end finishing standards.
• Structural Stability: The pin-and-wedge connection system maintains alignment under a concrete pouring pressure of 60KN/m², preventing joint leakage and honeycomb defects.
• Durability & Recycling: The 6061-T6 alloy provides high corrosion resistance in humid site conditions. With a scrap value of up to 30% of the original cost, it offers superior long-term ROI compared to sacrificial timber.
• Operational Efficiency: Weighing approximately 25kg/m², the panels are designed for manual assembly, reducing site labor requirements by 30% compared to conventional steel systems.