6061-T6 Aluminum Formwork System with 4mm Aluminum Sheet for Reusable Construction Formwork

Aluminum formwork is a cast-in-place forming system built from extruded 6061-T6 panels that are locked together with pin and wedge joints to create wall, slab, beam, and staircase moulds for single-floor construction. Designed for buildings with repeating layouts such as residential towers, serviced apartments, hotels, and hospital blocks, this system enables efficient construction where the same footprint is poured level after level. The standard panels are handled manually, allowing the cycle to run on hand tools rather than requiring a tower crane, with typical floor completion in four to six days.

• Robust Construction: Extruded 6061-T6 profile with friction stir welded frames. The panel body features a 4mm aluminum extrusion with an 8mm thick perimeter frame at 65mm height. Friction stir welding ensures joints remain tight through repeated stripping and pouring cycles.
• Lightweight Design: Assembled weight of approximately 24 kg per square meter keeps the largest standard panels within a two-person lifting capacity.
• Efficient Installation: Standard panels carry installation codes, with over 85% of delivered sets consisting of pre-marked panels. This enables crews to layout levels without repeated measurements from drawings.
• Superior Finish: Large jointed panels produce glassy smooth concrete surfaces, eliminating the need for plastering or skimming after mould stripping.
• Custom Manufacturing: Panels are produced to project specifications within standard size ranges, including tie holes and service cut-outs. Systems are built for 200-300 reuses, distributing costs across multiple floors while maintaining scrap value.

Representative sizes from the standard panel list; weights are quoted per panel, and intermediate sizes are produced to order.

Each formwork set is quoted as a complete package including:

• Inner and outer wall panels
• Corner panels
• Beam bottom and beam side panels
• Slab panels
• Prop heads and kickers
• Wall end and wall head panels
• Staircase panels
• Adjustable steel props (1800-3300 mm range)
• Tie rods, pin and wedge systems
• Square column buckles and spacers
• Wall panel diagonal props
• Back edge connectors and panel pullers
• Hole plugs, PVC sleeves, and foldable working bench

Every panel undergoes comprehensive processing including cutting, punching, robotic welding, correction, polishing, and electrostatic spraying before final inspection. The sprayed coating protects the alloy during storage and on-site use. Projects begin with a 3D structural model for approval, and technical support continues after delivery through remote guidance or on-site technician assistance during initial pour cycles.

Aluminum formwork is ideal for repeated structural elements in tower construction including:

• Shear walls, columns, floor slabs, and beams
• Staircases and lift cores
• Basement and retaining walls on lower levels
• Applications requiring finished concrete surfaces directly from the mould, such as exposed concrete lobbies and car park walls