Reusable Aluminum Formwork System Modular Metal Formwork System For Tunnel And Bridge

The Aluminum Formwork System is a complete, modular shuttering solution designed for the rapid, repetitive construction of cast-in-place concrete structures, particularly high-rise residential towers. It replaces traditional timber and steel forms with lightweight, high-strength aluminum alloy panels and a unified support system, enabling monolithic pouring of walls, slabs, beams, and columns.

• Exceptional Strength-to-Weight Ratio: Fabricated from 6061-T6 aluminum alloy, the panels are remarkably lightweight (approx. 23 kg/m²) for easy manual handling, yet offer a design concrete pressure capacity exceeding 60 kN/m².
• Rapid Cycle Time & High Reusability: The simple pin-and-wedge connection allows for quick assembly and stripping by a small crew, achieving a typical floor cycle of 4-7 days. The system can be reused over 300 times with minimal maintenance, offering outstanding long-term economy.
• Superior Finish & Dimensional Accuracy: Precision-extruded components ensure tight joints and minimal grout loss, producing smooth, high-quality concrete surfaces that often eliminate the need for plastering, saving time and material costs.

• Material: Primary alloy 6061-T6, yield strength ≥240 MPa
• Panel Thickness: 4 mm face plate with 65 mm deep ribbed frame
• Standard Widths: Modular sizes from 100 mm to 600 mm
• Surface Treatment: Mill finish or optional powder coating for corrosion resistance

• High-Rise Residential: Ideal for shear wall structures where repetitive floor plans allow for maximum cycle efficiency.
• Utility Tunnels: Used in underground infrastructure due to its water-resistance and dimensional stability under high lateral pressure.
• Affordable Housing Projects: Optimized for rapid 4-day or 5-day cycle construction schedules.
• Commercial Basements: Provides high-load support for heavy slab thicknesses and complex column geometries.

• 200-300 Reuse Cycles: Ensures maximum ROI and lowers overall project costs by approximately 25%.
• Friction Stir Welding (FSW): Guarantees structural integrity and minimizes panel deformation under high concrete pressure.
• 30% Construction Waste Reduction: Promotes a safer, cleaner site environment while eliminating the need for costly wall plastering.
• 24KG/m² Lightweight Efficiency: Enhances on-site safety by allowing manual assembly without the reliance on heavy cranes.

Our system is engineered for maximum versatility with over 80% universal components, reducing the need for custom parts and simplifying inventory. It delivers up to 40% savings in on-site labor compared to conventional formwork, significantly accelerates project timelines, and provides a safer, cleaner working environment, making it the optimal choice for developers and contractors focused on efficiency, quality, and total cost of ownership.