High Load Capacity Formwork Structure Customized Aluminium Formwork Shuttering Lightweight

The Aluminum Formwork System is an integrated shuttering solution for high-rise residential and commercial buildings. Comprising extruded aluminum panels, braces, and a fast-stripping support system, it enables monolithic pouring of walls, slabs, beams, and columns with exceptional precision and reusability.

• Lightweight & Fast Assembly: Panels weigh only 22-25 kg/m², allowing manual handling without heavy machinery. The pin-and-wedge connection system enables rapid installation by semi-skilled labor, achieving cycle times of 4-5 days per floor.
• High Reusability & Cost Efficiency: Made from high-strength 6061-T6 aluminum alloy, the system withstands over 300 cycles without significant deformation, drastically reducing the cost per use compared to timber formwork.
• Superior Concrete Finish: Tight tolerances and seamless joints minimize grout leakage, producing smooth,清水 (qingshui)-quality concrete surfaces that often eliminate the need for plastering.

• Material: Aluminum Alloy 6061-T6 (Tensile Strength ≥265 MPa)
• Panel Dimensions: Standard widths 50-600 mm (modular), thickness 4 mm, frame height 65 mm
• Load Capacity: Designed for fresh concrete pressures up to 60 kN/m²
• Surface Treatment: Mill finish or powder coating for enhanced durability

Our system utilizes precision-extruded profiles with a standardized "80% universal + 20% custom" component ratio, maximizing cross-project reuse. With integrated early-stripping technology and full technical support, we help contractors cut labor costs by 30% and achieve faster project turnaround while maintaining strict quality control from design to on-site guidance.

• High-Rise Residential: Ideal for shear wall structures where repetitive floor plans allow for maximum cycle efficiency.
• Utility Tunnels: Used in underground infrastructure due to its water-resistance and dimensional stability under high lateral pressure.
• Affordable Housing Projects: Optimized for rapid 4-day or 5-day cycle construction schedules.
• Commercial Basements: Provides high-load support for heavy slab thicknesses and complex column geometries.

• Dimensional Consistency: CNC-machined panels ensure a flatness tolerance within ± 3mm, achieving a plaster-free concrete surface that meets high-end finishing standards.
• Structural Stability: The pin-and-wedge connection system maintains alignment under a concrete pouring pressure of 60KN/m², preventing joint leakage and honeycomb defects.
• Durability & Recycling: The 6061-T6 alloy provides high corrosion resistance in humid site conditions. With a scrap value of up to 30% of the original cost, it offers superior long-term ROI compared to sacrificial timber.
• Operational Efficiency: Weighing approximately 25kg/m², the panels are designed for manual assembly, reducing site labor requirements by 30% compared to conventional steel systems.